Case Details
Numerical control machining
Industry: Application of machined aluminum alloy products
Our experienced technicians in the field of numerical control processing and production of aluminium use state-of-the-art equipment and technology to ensure the highest quality results. We offer a wide range of aluminium manufacturing processes that allow us to produce products with precise tolerances and excellent surface finish.
Our services also offer many advantages, including cost-effectiveness, speed and versatility. We work closely with our customers to understand their needs and provide them with customized solutions that meet their specific needs. Whether you require a simple aluminum bracket or a complex aluminum component, our team of experts will work with you to design and manufacture a high-quality solution that meets your needs and exceeds your expectations.
Project Background
Shandong HSBC Aluminum Group has a very high market reputation for the supply and service of domestic machined aluminum. The density ratio of aluminum to steel is 1:3. Aluminum molds can save 1/2 in quality by replacing steel molds. Steel-aluminum composite molds are used. The cost of aluminum alloy molds is about 15% lower than that of steel molds. The manufacturing time of aluminum molds is much shorter than that of steel molds, so it takes less time to occupy capital and has obvious advantages.
The cutting cost of aluminum molds is 35% lower than that of steel molds, and the following processes can be used for aluminum molds: repair welding (repair and correction welding), surface hardening treatment (anodic oxidation, chemical plating and nickel plating, etc.) The milling time of steel is 5-10 times longer than that of aluminum molds, drilling time is 5 times longer, EDM time is 4 times longer, polishing time is 3-4 times longer, and the life of cutting tools is 4 times longer than that of cutting steel molds. Using aluminum-steel composite molds can greatly shorten the processing time and save processing costs.
Typical alloys are: 2A12, 2024, 5052, 5754, 5083, 6061, 7075, etc
Product features: high strength, excellent machining performance.